Principle and common trouble analysis of water ring vacuum pump
Vacuum
pump plays an important role in condensing steam turbine. Before start-up, the
vacuum pump extracts the gas in the condenser to establish the vacuum; during
start-up and operation, the vacuum pump extracts the non condensable gas which
leaks or the working medium carries into the condenser, so as to strengthen the
condensation effect of steam. In many forms of vacuum pump, water ring vacuum
pump has the characteristics of simple structure, economic operation, wide range
of application and so on, which has been widely used in power plants.
The water ring vacuum pump is composed of impeller, pump body, suction
and exhaust port, auxiliary pipeline, etc. the specific structure is shown in
Figure 1. The impeller is eccentrically installed in the pump body. When the
impeller rotates, under the action of centrifugal force, water is thrown around,
forming a closed water ring similar to the shape of the pump cavity. The outer
surface of the water ring is in contact with the pump cavity, the inner surface
is in contact with the blade, and a number of crescent shaped cavities are
formed between the impeller hub and the water ring. When the impeller rotates
clockwise, due to the influence of eccentric arrangement, the volume of a single
small chamber increases from small to large, and the pressure in the chamber
decreases continuously. When the pressure is lower than the gas pressure in the
pumped container, the gas enters the small chamber from the suction port, which
is the suction process. As the impeller continues to rotate, the volume of the
small chamber decreases and the pressure increases until the pressure of the gas
is greater than the exhaust pressure, the compressed gas is discharged from the
exhaust port. In this way, during the continuous operation of the pump, the gas
is continuously sucked in and discharged along the axial direction of the
impeller, so as to achieve the purpose of continuous air extraction.
Due
to the high vacuum requirements of the condenser, the suction pressure of the
vacuum pump is easy to approach the limit vacuum (the saturation pressure of the
working fluid), which leads to the working water in the pump being gasified and
cavitation, which affects the safe operation of the pump. The specially designed
cavitation protection pipe leads a way of air from the exhaust to the high true
cavity in the pump to prevent cavitation. At the same time, a layer of gas
protection film is formed on the surface of the impeller to prevent the impeller
from being damaged when cavitation occurs. After accurate calculation, the size
of the cavitation protection pipe will not affect the working pressure of the
vacuum pump.
The working water of vacuum pump will be consumed in
operation. The make-up water enters the pump body through the working fluid
interface under the suction generated by the rotation of the impeller and makes
up the water in time. Generally, the make-up water will be cooled by the cooler
in advance, and cavitation can be avoided to some extent.
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