2019年7月3日星期三

How to deal with the pollution of vacuum system?

Low vacuum devices, such as vacuum conveying, vacuum impregnation, vacuum filtration, vacuum monotony, vacuum degassing (steel disposal) and so on, plead for low vacuum pumping units with high working pressure and large exhaust capacity. Reciprocating vacuum pumps, oil-sealed vacuum pumps, steam radiation pumps, water ring pumps and Roots are commonly used in the main pumps of such low vacuum pumping units. Pumps, etc. The low vacuum pumping units used should also be equipped with necessary dust collectors, monotonous tanks and other components according to the cleanliness, humidity or other special requests of the pumped gas.

Water vapor condenses into droplets in the process of contraction and mixes with the pump to form suspension. It not only reduces the vacuum, but also rusts the pump chamber and rotor, destroys the sealing surface and lowers the limit vacuum of the pump. Therefore, it is very important to prevent water vapor from polluting mechanical pumps. The preventive measures include:

(1) Oil-sealed mechanical pumps with air-ballast devices are selected;

(2) Oil separators, centrifugal separators or oil-water separators stop the treatment of mechanical pump oil mixed with water, and the treated oil is then flowed into the pump for use;

(3) Use monotonous agents with strong water absorption;

(4) The use of liquid nitrogen cold trap can not only effectively absorb water vapor, but also prevent the mechanical pump oil from flowing back to the high vacuum chamber.


Pollution and Prevention of Oil Diffusion Pump Vacuum System

The vacuum system of oil diffusion pump is the most widely used vacuum system. Its vacuum degree is 1.3 *10-3~1.3 *10-5 Pa. After long-term use, the common shortcomings of various vacuum devices consisting of oil diffusion pump vacuum system are that the vacuum can not be pumped up, or the vacuum can not be pumped up to the original limit vacuum level. It is related to the oil vapor pollution of the vacuum chamber wall and the pollution of various pollutants in the vacuum process.

(1) Clean the vacuum chamber regularly;

(2) Stop cleaning oil seal mechanical vacuum pump and oil metal diffusion pump regularly.

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