Use these expansion
coefficients and the difference between the temperature when the pump is
calibrated and the temperature when the pump is running to calibrate the
centerline height of the shaft. The distance that the machine should be padded
up when cooling is the calculated distance shown in the table.
The
purpose of any shaft alignment is to adjust the centerline of the mechanical
shaft to each other, not to adjust the center of the flexible connection. At
operating temperature, the correction number (TIR) is within 0 003in of the
total indicated reading, including angle and parallelism. Refer to a good
calibration process to obtain or guarantee accuracy. Flexible connections can
have a large amount of misalignment, which is independent of the alignment
between the shafts of the equipment. The purpose of shaft positioning is to
extend the service life and service life of the mechanical device, rather than
the service life of the joint. If the hot water circulating pump and / or driver
are used, the pump will generate enough thermal expansion (possibly LH or more)
after operating at rated temperature for a period of time. At this time, the
equipment shall be shut down to ensure that the calibration is within the
effective limit.
Calibration with the pump and drive chain assembled
cannot be relied on. Transportation, hoisting, handling and irregular base will
make the positioning worse. The final calibration should be done almost at the
last step before the pump actually starts. If the pump is installed on site, the
positioning inspection shall be carried out after the pump runs stably for
several hours or days.
Sometimes it is necessary to use elastic frame to
reduce the vibration and transfer the vibration to the following foundation.
Such an elastic frame cannot be installed next to the pump or driver, but it can
be installed between the pump or driver base or bracket and the foundation. The
pump and driver must be rigidly positioned, not elastically positioned, because
under the action of transmitting torque, the elastically mounted cannot maintain
enough accurate positioning.
For most equipment, the direction of
rotation is very important. Usually indicated by an arrow plate. Remember that
there are some drives that rotate in the opposite direction from the input shaft
to the output shaft. Most engines and turbines must be purchased in a specific
direction of rotation, as do pumps. Standard AC motors are usually
bi-directional; their direction of rotation depends on the connection of the
power cable. If it is impossible to foresee their rotation direction in advance,
it is recommended to make the motor instantly energized (lightly touched and
then quickly disconnected) when the flexible connection of the motor shaft is
not connected, so as to check whether its rotation direction is correct for
other parts of the driving equipment. If not, two of the cables need to be
reversed. If necessary, after the reverse connection and before reconnecting the
flexible connection, verify that the direction of rotation is correct.
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