2019年8月5日星期一

Type Selection of Dry Vacuum Pump

The use of a suitable type of dry vacuum pump solves two major problems that can not be solved by the original mechanical vacuum pump: one is that the working medium of the pump is refluxed to pollute the pumped container, which in many cases affects the quality and quantity of the product and increases the maintenance cost of the equipment.

Secondly, the medium in the vacuum pump is seriously deteriorated due to some reactants in the process, which makes the pump unable to work properly. Our company has a complete range of products, which can be roughly divided into:

1. Double circular lobes. Its design is very similar to the most popular and widely used Roots pump. In fact, some of the earliest ideas of dry pump design were to superimpose Roots pumps. This multi-stage design makes the gas path very complex, and each stage requires a larger flow of nitrogen to dilute and isolate. At the same time, in order to achieve a good vacuum, there are very strict requirements for the clearance at all levels. Of course, this design increases the internal compression ratio and makes its power consumption relatively low.

2. Internal compression screw type. In addition to using a pair of non-equidistant screw, the basic principles of internal compression screw design and external compression screw design are very similar. The continuous reduction of volume between screw leads to internal compression. This design reduces power consumption to the same level as multistage pumps due to internal compression. But in many processes, such internal compression, like multi-stage pumps, can easily cause the physical and chemical changes of gases in the pump body, resulting in solidification or liquefaction.

3. Combination (Roots + Claw). Roots is used to improve the pumping efficiency at lower pressure, and claws are used to improve the pumping efficiency at higher pressure. Its basic principle and gas path are exactly the same as the circular split design described above. Some manufacturers have changed their last stage to a star design, so that the gas can be divided into five parts in a circle of rotation, just like the three-circle split design can be divided into three parts. Similarly, in many processes, each stage of the combined design requires a larger flow of nitrogen to dilute and isolate.

4. Trilobal lobes. The design principle of this dry vacuum pump is exactly the same as that of the double-circular-split type, except that the gas is divided into three parts in a rotating circle instead of two parts like the double-circular-split type. These two designs have the same advantages and disadvantages. In order to further reduce power consumption, some manufacturers in the transmission part choose two DC motors, but this will also lead to reduced torque, restart capacity - decline. Like the double circular split design, each stage of the three-leaf circular split design requires a larger flow of nitrogen to dilute and isolate.

5. External compression screw type. Use a pair of equidistant screw. This minimizes internal compression and makes the gas path shortest and simplest. In this way, the gas resides in the body of the dry vacuum pump for the shortest time. Although this design has a relatively high power consumption due to the reduction of internal compression ratio, it exhibits very high stability in many complex semiconductor processes. This single-stage design makes the requirement of nitrogen consumption very small and simple, which makes it interchangeable in different processes. Nitrogen is even not used in many clean processes.

2019年8月2日星期五

Screw Pump Used in Industry

Screw pump is a very popular screw pump in recent years. With the continuous demand for screw pumps in major industries, the sales of screw pumps have been increasing rapidly in recent years.

For example, JV screw pump is an advanced core technology of screw pump imported from Germany to improve product quality and technical guidelines, research and production of today's screw pump for a variety of industries. So what are the main industries that can be used?


Hygienic screw pump: food industry, beverage industry and daily chemical industry

Dewatering Dry Mud Pump: Material Pressed and Filtered by Transport Press Filter

Drug Adding Screw Pump: Measuring and Adding Drugs and Pharmaceutical Industry

Sewage screw pump: sewage treatment, mining

Chemical Screw Pump: Chemical Industry, Petroleum Industry

Pulp Screw Pump: Paper Industry, Agriculture

Particle Screw Pump: Liquid Transportation with Solid Particles

Slurry Screw Pump: Construction Industry, Coal Water Slurry Transportation

Dispensing screw pump: dispensing industry, electronics industry


Types of Water Ring Vacuum Pumps

The types of water ring vacuum pumps can be divided into four types in practical application.

1. Single-stage single-acting water ring vacuum pump

This kind of water ring vacuum pump has only one impeller, that is, the so-called single stage. The single action means that every impeller rotates once, the suction and exhaust are carried out once. It is the simplest type of water ring vacuum pump with low limit pressure, low pumping speed and low efficiency.

2. Single-stage double-acting water ring vacuum pump

On the basis of single-stage single-acting water ring vacuum pump, the suction and exhaust action of impeller will be carried out twice in each rotation cycle, which is the double action. Under the same pumping speed, double-acting double-ring vacuum pump has smaller size and weight than single-acting double-ring vacuum pump. At the same time, because the working chamber is symmetrically distributed on both sides of the hub, the load acting on the rotor is effectively improved. In practical application, the double-acting water ring vacuum pump has high pumping speed, high efficiency and relatively high limit pressure. But in contrast, because of the complex structure of single action, the processing is much more difficult.


3. Two-stage water ring vacuum pump

Dual-stage water ring vacuum pump can be simply understood as two single-acting pumps in series, which connect the impellers of two single-stage single-acting water ring pumps with a common spindle. The main characteristic of this type of water ring vacuum pump is that it still has a large pumping speed under low pressure.

4. Gas ejector + water ring pump unit

This water ring pump unit is generally composed of an air ejector and a water ring vacuum pump. The main purpose is to improve the pumping speed of the equipment under low pressure, avoid cavitation of the water ring vacuum pump, and expand the scope of use of the water ring pump. In practice, the ejector is connected with the intake port of the water-ring pump. First, the water-ring vacuum pump is opened, and the pre-vacuum and pressure difference required for the operation of the air ejector are manufactured to drive the gas. After momentum exchange and compression between the ejector and the pumped gas, the gas enters the water-ring pump and is compressed and discharged.

These four types of water-ring vacuum pumps are quite common. Of course, in practice, water-ring vacuum pumps are often used as front-stage pumps in various types of vacuum units.

Vacuum pump for vacuum suction moulding

Vacuum suction moulding is one of the common applications of vacuum pumps. It is also a commonly used thermoforming method in the production of plastic packaging containers. It is widely used in the processing of packaging materials industry.

Vacuum suction moulding is generally used to make open shell products of thermoplastic sheets. The principle is simply to heat the plastic sheets to a certain temperature, soften them to viscoelastic state, and then vacuum the mold through vacuum pump suction. The pressure difference forms vacuum suction, so that the sheets are covered on the contour surface of the mold after deformation. After cooling and shaping.

The whole vacuum suction unit is generally composed of upper and lower heaters, temperature controllers, bearing plates, pressing frames, vacuum pumps, vacuum chambers, mould temperature controllers, cooling devices, etc. The parameters are controlled by computer storage, and the control is simple. When a certain type of product is produced, only the corresponding parameters can be adjusted.

Vacuum suction molding relies on vacuum pressure difference to make sheet tensile deformation. At present, the vacuum is easy to realize, master and control, which makes the vacuum suction molding products have the advantages of low price and high production efficiency, and has been widely used. It can be divided into three forms: die-less forming, punch (positive) forming and concave (negative) forming.

Vacuum mouldless forming is that the sheet is heated to the required temperature, pressed on the clamping ring, and then vacuum pumped. By controlling the vacuum degree, the sheet reaches the required forming depth. In this method, the parts do not touch any die surface, the surface gloss of the parts is high, and there are no defects. However, during the forming process, the drawing degree and the outline shape of the parts can only be changed, and the parts with complex shape can not be formed.

The difference between punch (positive) forming and concave (negative) forming is that the contact surface between the forming material and the forming die is different. The products formed by them are of high quality on one side of the cavity wall, and the structure is more distinct and meticulous. However, the punch forming is more advantageous for the manufacture of products with larger wall thickness and depth, while the die is not suitable for the production of products with large depth. At the same time, they have their own characteristics in dimension accuracy and product thickness. The inner dimension of the product is accurate, the largest part of the wall thickness is at the top of the punch, the thinnest part is at the junction between the side and the bottom of the punch, the outer dimension of the product is accurate, the largest part of the wall thickness is at the bottom of the cavity, the thinnest part is at the junction between the side and the bottom of the cavity, and with the increase of the depth of the cavity, The wall at the bottom corner of the product becomes thinner.

2019年8月1日星期四

Vacuum Pump Application Field

Vacuum pump in the working process, the gas compression process is isothermal, so in compression and suction of explosive gas, not easy to occur danger, so its application is more widely. Now let's look at the scope of his application.

1. Vacuum distillation: milk factory, food factory, chemical factory, pulp factory.

2. Vacuum disinfection: hospital, clinic, laboratory.

3. Extrusion Molding: Plastic Industry.

4. Vacuum filtration: paper mill, poultry processing plant, coal preparation plant, chemical treatment plant, iron ore plant, mining industry, phosphate fertilizer plant, chemical filter plant.

5. Molding: Plastics, polyethylene, rubber, tires and other manufacturing industries.

6. Impregnation: plywood factories, pole manufacturing, food processing, wood processing, textile factories, etc.


7. Liquid degassing: food processing, water softening, bottle factory.

8. Compressed air regeneration: pulp, steel, automobile, glass, chemical industry.

9. Condenser water tank replenishment: power station.

10. Drying: Chemical and pharmaceutical industries.

11. Food Processing: Food Processing Plant, Milk Factory.

12. Steam recovery: distiller, loading and unloading station.

13. Water pump diversion: water works.

With the continuous development of modern science and technology, as well as the use of machinery and equipment, the use of vacuum pumps is also constantly expanding, we also need to make a number of quality assurance, long-term use and development of production.


Screw Vacuum Pump Application

In the process of rapid development through rational application, the characteristics of screw vacuum pump reflect the advantages of new products. In order to enhance the effective driving force of all aspects of its strength, it is necessary to develop the development needs of its overall strength, and combine with the effective promotion of all aspects of product application performance, so as to comprehensively enhance the application ability of products. In order to expand the effective development of its practical performance and enhance the development needs of its equipment practical performance, in order to promote the improvement of application capacity, from the overall level of development to drive the demand strength of performance.

With the improvement of the actual performance of screw vacuum pump and the continuous advancement of its application advantages in all aspects, the comprehensive and effective product development strength can reflect the beneficial application of the overall performance, so as to continuously improve the play of the substantive advantages of the product performance on the basis of reliable product application, combining with the continuous advancement of its strength in all aspects. It reflects the expressive power of application value, thus enhancing the development of its overall superiority strength, and expanding the effective play of practical performance by improving product application.

In order to reflect the superiority level of screw vacuum pump, according to the superiority ability that users do not need, we should enhance the effective performance of all aspects of its development, fully reflect the expressive power of product application value, promote the full play of its overall superiority strength with reliable product application performance, and enhance the full expression of the overall performance of its products.

SK Liquid Ring Vacuum Pumps Classification

It is believed that many customers are not very clear about the classification of SK liquid ring vacuum pump. Especially for those who choose SKSK liquid ring vacuum pump, it is very difficult to choose a suitable SK liquid ring vacuum pump. On-line search SK liquid ring vacuum pump classification, there will be various types of pumps, but ultimately which is suitable for their own, customers are often unable to start. Today, we will give you a brief introduction to the SK liquid ring vacuum pump category.

Generally speaking, SK liquid ring vacuum pumps are divided into three categories: SK liquid ring vacuum pumps with water, SK liquid ring vacuum pumps with oil and SK liquid ring vacuum pumps without oil.

1. SK liquid ring vacuum pump is a rotary vane vacuum pump. The clearance between the rotary vane and the pump chamber is sealed by oil. The vacuum degree is much higher than that of water ring vacuum pump, but water vapor and corrosive gas can not be pumped.

2. Oil-free SK liquid ring vacuum pump is often used in clean environment, which will not pollute the products produced.

3. SK liquid-ring vacuum pump with water is a water-ring vacuum pump, which uses water as working fluid and realizes suction, compression and exhaust by changing the volume of pump chamber, so as to achieve the purpose of vacuum extraction. This pump can extract gases containing water vapor and corrosiveness. Its types are cantilever water ring vacuum pump, 2SK liquid ring vacuum pump, SK liquid ring vacuum pump, SZ liquid ring vacuum pump, etc.

According to the introduction above, three different types of SK liquid ring vacuum pumps have different working environment, so customers should make a good knowledge reserve and buy more suitable SK liquid ring vacuum pumps when they choose and purchase.