Because water ring vacuum pump is often used in high temperature, high pressure, strong corrosion, cavitation and other harsh environments, if we do not pay attention to maintenance, water ring pump will inevitably have various problems after a period of time. In order to ensure its normal use, we should pay attention to the following points when overhauling water ring vacuum pump:
1. Installation, check whether the end face of the valve of the water ring vacuum pump is parallel to the flange face of the pump body and can not be concave.
2. When checking the pump valve, attention should be paid to whether the sealing ring is aging and deformed, whether the spring elasticity is seriously reduced, whether there are wear and corrosion defects between the valve mouth and the valve core.
3. When replacing diaphragm, dismantling and assembling pump head should be lifted in advance to prevent falling damage.
4. When disassembling and assembling the adjusting mechanism, it is necessary to calibrate the stroke length position, remove the calibration table, slide the calibration ring into the calibration position, and measure the stroke length exactly in accordance with the calibration table.
5. When disassembling the piston, the filling ring should be removed from the groove by special pointed tool, and the groove should not be damaged.
6. Ensure that the worm and worm gears are in good condition, there should be no cracks or broken teeth, and check the meshing contact during installation.
The normal operation of the water ring vacuum pump is inseparable from regular maintenance and repair. The staff should conduct a thorough overhaul of the water ring pump every once in a while. When the problem is discovered, it should stop using it immediately, check the cause of the problem and take effective measures to solve it.
2019年10月8日星期二
2019年9月30日星期一
water ring vacuum pump vacuum dewatering
water ring vacuum pump vacuum dewatering
Vacuum dewatering is a commonly used process in paper industry. Vacuum dewatering with water ring vacuum pump produced by our company is a typical case of vacuum dewatering. The specific process of vacuum dewatering is described in detail below.
The general process flow of papermaking is as follows:
Raw materials - slicing - Cooking - washing - Screening - bleaching - beating - vacuum dehydration (using water ring vacuum pump) - pressing dehydration - drying - shaping - out of the factory.
The pulp after beating contains a large amount of water. The water in pulp must be removed before it can be made into finished products. Vacuum dewatering is the first stage of pulp dewatering.
The vacuum dewatering process involves spraying pulp into a copper mesh with fine grids woven from copper wire. There is a vacuum box under the copper mesh belt at a certain distance. Under the vacuum box, a vacuum pipe is put into the vacuum pipe, and then the intake pipe of the water ring pump is connected.
Because of the vacuum caused by the water ring pump, the water in the pulp on the copper mesh can be sucked into the pipeline to achieve the purpose of dehydration.
Vacuum dewatering is a commonly used process in paper industry. Vacuum dewatering with water ring vacuum pump produced by our company is a typical case of vacuum dewatering. The specific process of vacuum dewatering is described in detail below.
The general process flow of papermaking is as follows:
Raw materials - slicing - Cooking - washing - Screening - bleaching - beating - vacuum dehydration (using water ring vacuum pump) - pressing dehydration - drying - shaping - out of the factory.
The pulp after beating contains a large amount of water. The water in pulp must be removed before it can be made into finished products. Vacuum dewatering is the first stage of pulp dewatering.
The vacuum dewatering process involves spraying pulp into a copper mesh with fine grids woven from copper wire. There is a vacuum box under the copper mesh belt at a certain distance. Under the vacuum box, a vacuum pipe is put into the vacuum pipe, and then the intake pipe of the water ring pump is connected.
Because of the vacuum caused by the water ring pump, the water in the pulp on the copper mesh can be sucked into the pipeline to achieve the purpose of dehydration.
Vacuum pump in food freeze-drying
Vacuum pump in food freeze-drying
Vacuum pumps should ensure that water vapor and dry air are removed within a certain period of time to maintain the vacuum required for food moisture sublimation and desorption in the drying box. Therefore, the main performance indicators of the vacuum system should be: A. vapor extraction capacity; B. drying box vacuum limit is low enough; C. effective pumping speed at the outlet of drying box meets the requirements.
At present, in food freeze-drying, the water vapor can be directly pumped out, and the performance index B and C can be met. The only vacuum pumps used in food freeze-drying are steam jet pumps. Other vacuum pumps, such as water ring pumps and water jet pumps, can not meet the requirements of the above performance index B and c, or do not have the ability to extract water vapor (oil-sealed mechanical pumps). Vacuum pumps without performance index B and C can not be used in food freeze-drying system at present. Vacuum pumps without performance index a are widely used with cold traps. Therefore, there are two kinds of vacuum systems in food freeze dryer, one is the steam ejector pump vacuum system without cold trap, the other is the oil-sealed mechanical vacuum pump system with cold trap.
Vacuum pumps should ensure that water vapor and dry air are removed within a certain period of time to maintain the vacuum required for food moisture sublimation and desorption in the drying box. Therefore, the main performance indicators of the vacuum system should be: A. vapor extraction capacity; B. drying box vacuum limit is low enough; C. effective pumping speed at the outlet of drying box meets the requirements.
At present, in food freeze-drying, the water vapor can be directly pumped out, and the performance index B and C can be met. The only vacuum pumps used in food freeze-drying are steam jet pumps. Other vacuum pumps, such as water ring pumps and water jet pumps, can not meet the requirements of the above performance index B and c, or do not have the ability to extract water vapor (oil-sealed mechanical pumps). Vacuum pumps without performance index B and C can not be used in food freeze-drying system at present. Vacuum pumps without performance index a are widely used with cold traps. Therefore, there are two kinds of vacuum systems in food freeze dryer, one is the steam ejector pump vacuum system without cold trap, the other is the oil-sealed mechanical vacuum pump system with cold trap.
Oil-free scroll vacuum pump
Oil-free scroll vacuum pump
Oil-free scroll vacuum pump has the characteristics of oil-free, clean, low vibration and noise, low energy consumption, so it has broad prospects for development and market potential. However, due to the complicated design and manufacturing technology of scroll pump, mass production is not yet achieved at home, and can not meet the growing market demand. It can only rely on imported products with high price and inconvenient after-sales service. In addition, many factors such as market development and user's awareness have affected the formation of a virtuous cycle of scroll pumps in China.
Even so, the actual annual demand for scroll pumps in China is still more than thousands. It can be considered that with the emergence of high-precision CNC machine tools and processing centers, the development of scroll technology has brought opportunities and breakthroughs in key manufacturing technologies. At the same time, our country now has experienced professionals in design, research and development, testing, analysis and use, who are dedicated to the technical development of pumps meticulously and professionally. I believe that in the near future, the price is moderate, the performance is reliable and the batch is batched. Domestic oil-free scroll vacuum pump will become the mainstream product suitable for China's market requirements. Therefore, increasing investment, R&D and mass production of scroll vacuum pumps suitable for domestic demand has become one of the important tasks of the whole vacuum acquisition industry in China.
Oil-free scroll vacuum pump has the characteristics of oil-free, clean, low vibration and noise, low energy consumption, so it has broad prospects for development and market potential. However, due to the complicated design and manufacturing technology of scroll pump, mass production is not yet achieved at home, and can not meet the growing market demand. It can only rely on imported products with high price and inconvenient after-sales service. In addition, many factors such as market development and user's awareness have affected the formation of a virtuous cycle of scroll pumps in China.
Even so, the actual annual demand for scroll pumps in China is still more than thousands. It can be considered that with the emergence of high-precision CNC machine tools and processing centers, the development of scroll technology has brought opportunities and breakthroughs in key manufacturing technologies. At the same time, our country now has experienced professionals in design, research and development, testing, analysis and use, who are dedicated to the technical development of pumps meticulously and professionally. I believe that in the near future, the price is moderate, the performance is reliable and the batch is batched. Domestic oil-free scroll vacuum pump will become the mainstream product suitable for China's market requirements. Therefore, increasing investment, R&D and mass production of scroll vacuum pumps suitable for domestic demand has become one of the important tasks of the whole vacuum acquisition industry in China.
2019年9月29日星期日
Liquid Ring Vacuum Pump Antisepsis Technology
Liquid Ring Vacuum Pump Antisepsis Technology
The new improved anticorrosive technology scheme synthesizes the advantages of several existing corrosion-resistant liquid ring vacuum pumps. According to the different requirements of corrosion resistance and cavitation degree of the overflow parts, different technological measures are adopted on the matrix made of cast iron, cast steel or carbon steel, so as to greatly improve its acid resistance, alkali resistance, cavitation resistance and other properties, and prolong its service life. Long. Under the condition of vacuum 3kPa and water and steam scouring, the lining of overflow parts can work reliably in the prescribed maintenance cycle. Maintenance period is 0.5-2 years according to different working conditions such as corrosion medium, temperature and pump speed. Compared with stainless steel, under the same working conditions and service life, the anticorrosion cost can be effectively reduced by 1-5 times.
Because the base of the vacuum pump parts will not be destroyed, when the corrosion-resistant liner aging failure, it can be easily, economically and effectively repeated maintenance.
It can be applied to all water-ring vacuum pumps with flat-plate distributor structure, with low cost, long service life and relatively simple manufacturing process. It is suitable for pumping corrosive gases without solid substances in chemical, metallurgical, environmental protection, paper-making, pharmaceutical and other industries.
The new improved anticorrosive technology scheme synthesizes the advantages of several existing corrosion-resistant liquid ring vacuum pumps. According to the different requirements of corrosion resistance and cavitation degree of the overflow parts, different technological measures are adopted on the matrix made of cast iron, cast steel or carbon steel, so as to greatly improve its acid resistance, alkali resistance, cavitation resistance and other properties, and prolong its service life. Long. Under the condition of vacuum 3kPa and water and steam scouring, the lining of overflow parts can work reliably in the prescribed maintenance cycle. Maintenance period is 0.5-2 years according to different working conditions such as corrosion medium, temperature and pump speed. Compared with stainless steel, under the same working conditions and service life, the anticorrosion cost can be effectively reduced by 1-5 times.
Because the base of the vacuum pump parts will not be destroyed, when the corrosion-resistant liner aging failure, it can be easily, economically and effectively repeated maintenance.
It can be applied to all water-ring vacuum pumps with flat-plate distributor structure, with low cost, long service life and relatively simple manufacturing process. It is suitable for pumping corrosive gases without solid substances in chemical, metallurgical, environmental protection, paper-making, pharmaceutical and other industries.
Reasons for Overload of Vacuum Pump
Reasons for Overload of Vacuum Pump
Combining with the installation form and working principle of vacuum pump, the causes of overload and low efficiency of vacuum pump are analyzed.
Influences of basic installation on equipment body.
The quality of equipment foundation installation has a great influence on the quality of equipment operation. The improper placement of cushion iron can easily cause the suspension of foot bolts in all parts of the equipment. In the process of alignment and fastening, the suspension of cushion iron will cause the deformation of cross head slideway in crankcase, and the obstruction of cross head during reciprocating operation in the slideway will increase the load.
The structure design of W5 reciprocating vacuum pump is that the cylinder block is at one end of the body, and the weight of the cylinder block is heavier after adding piston and intake and exhaust valves. If the lower support or upper hanger of the cylinder block is not taken into account in the basic design, the cylinder block will be in suspension state. The self-weight of the cylinder block will cause the deformation of the crankcase slideway and the concentricity of the cylinder block and slideway is poor Thus, the cross head is blocked in reciprocating operation in the slideway and the piston is blocked in reciprocating operation in the cylinder, resulting in increased load.
According to the above analysis, it is found that the cylinder end of the vacuum pump is slightly lower than that of the crankcase end, the cylinder end pad iron is less, and the cross head slideway is deformed after the anchor bolt is fastened, which causes the cross head to be blocked in the slideway and the piston to and fro in the cylinder and causes the load to increase, which is one of the causes of motor overheating.
Combining with the installation form and working principle of vacuum pump, the causes of overload and low efficiency of vacuum pump are analyzed.
Influences of basic installation on equipment body.
The quality of equipment foundation installation has a great influence on the quality of equipment operation. The improper placement of cushion iron can easily cause the suspension of foot bolts in all parts of the equipment. In the process of alignment and fastening, the suspension of cushion iron will cause the deformation of cross head slideway in crankcase, and the obstruction of cross head during reciprocating operation in the slideway will increase the load.
The structure design of W5 reciprocating vacuum pump is that the cylinder block is at one end of the body, and the weight of the cylinder block is heavier after adding piston and intake and exhaust valves. If the lower support or upper hanger of the cylinder block is not taken into account in the basic design, the cylinder block will be in suspension state. The self-weight of the cylinder block will cause the deformation of the crankcase slideway and the concentricity of the cylinder block and slideway is poor Thus, the cross head is blocked in reciprocating operation in the slideway and the piston is blocked in reciprocating operation in the cylinder, resulting in increased load.
According to the above analysis, it is found that the cylinder end of the vacuum pump is slightly lower than that of the crankcase end, the cylinder end pad iron is less, and the cross head slideway is deformed after the anchor bolt is fastened, which causes the cross head to be blocked in the slideway and the piston to and fro in the cylinder and causes the load to increase, which is one of the causes of motor overheating.
Waste oil treatment of vacuum system
Magnesium smelting by silicothermic method is a process of MgO CaO being reduced by Si under high temperature and high vacuum. In vacuum engineering, H-spool pump is used as the front pump of the main pump, and oil pump is used as the spool pump, usually KK-1_ vacuum pump oil. In the reduction process, dust, water or steam from pellets will enter the pump chamber, emulsifying the vacuum pump oil. The emulsified pump oil will destroy the seal of the pump and make the vacuum degree of the system less than the rated vacuum degree. That is to say, the effect of H-spool pump depends on the quality of the vacuum pump oil.
In the process of pumping, it mainly depends on the high viscosity of vacuum pump oil, which is not easy to compress. It plays the role of sealing, lubrication and cooling in the pump. However, when dust, water (or steam) in pellets are absorbed into the vacuum pump chamber, the vacuum pump oil is rapidly emulsified, dirty and deteriorated, which makes the vacuum pump unable to exert its effect. The vacuum degree of the system immediately decreases, which affects the rate of reduction reaction and the quality and output of magnesium. In order not to affect the quality and output of crude magnesium during reduction, oil must be replaced and the polluted waste oil (press) The actual consumption of magnesium vacuum pump oil is 50kg). If it is not treated and reused, the production cost of magnesium will be affected.
In the process of pumping, it mainly depends on the high viscosity of vacuum pump oil, which is not easy to compress. It plays the role of sealing, lubrication and cooling in the pump. However, when dust, water (or steam) in pellets are absorbed into the vacuum pump chamber, the vacuum pump oil is rapidly emulsified, dirty and deteriorated, which makes the vacuum pump unable to exert its effect. The vacuum degree of the system immediately decreases, which affects the rate of reduction reaction and the quality and output of magnesium. In order not to affect the quality and output of crude magnesium during reduction, oil must be replaced and the polluted waste oil (press) The actual consumption of magnesium vacuum pump oil is 50kg). If it is not treated and reused, the production cost of magnesium will be affected.
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