2016年6月19日星期日

Vacuum hot pressing furnace structure description

Vacuum hot pressing furnace structure description                           

Structure Description
1, furnace body : sandwich structure with double water, the inner wall 304 stainless steel polished, high-quality carbon steel outer wall.
2, the furnace lid: the use of double head sandwich structure, the inner wall 304 stainless steel, the outer wall is made of high quality carbon copper welding.
3,the vacuum hot pressureing furnace bottom: the same head with double water sandwich structure, water-cooled stainless steel head, intake valve; adjustable height, displacement sensor and electrode devices. All the inner walls are polished 304 stainless steel.
4, the vacuum furnace rack: upper and lower beams welded together two thick cylindrical columns, the upper and lower walls of the head support are welded products, high strength, high quality finish and balance.
5, the pressure head: the upper and lower pressure head with high purity graphite blocks pressed into production, the pressures 35-70MPa indenter
6, vacuum systems: one set by a mechanical pump, pneumatic valves, air release valve, vacuum valve, vacuum gauge (± Pa) and other components.
7. Hydraulic system: electric input mode, the instrument can be set to automatically adjust the pressure, and can achieve regulation, dwell.
8, the temperature control system: Silicon temperature can be controlled, configured with PID function instrument digital form, with over-temperature audible alarm.
9, cooling system: from a variety of pipeline valves and other related equipment components, with pressure-voltage, water audible alarm and automatic shut-off function.


2016年6月12日星期日

Vacuum furnace heat treatment of operational processes

               Vacuum furnace heat treatment of operational processes

1. workpieces in a vacuum hardening, you should use a vacuum quenching furnace oil, this oil has a lower saturation vapor pressure.
2. Vacuum furnace maintenance should charge under vacuum or nitrogen status, avoid breathing normally when not absorb moisture.
3. Domestic vacuum furnace pressure rise rate should not exceed 1.33Pa / h, certain standards for foreign companies 0.67Pa / h
4. Vacuum furnace should have fast-cooling device. Cooling water pressure should be greater than 0.2Mpa, traffic should be adjustable.
5. processing titanium, should not use nitrogen as the cooling gas, because titanium and nitrogen at high temperatures, to form titanium nitride gold.
6. The cooling gas: steel commonly used 99.995% purity nitrogen, high temperature alloys using 99.999% nitrogen or argon, titanium using 99.995% argon.
7. The vacuum heating to radiation main piece in the furnace should be kept spacing.
8. The heating process, the workpiece material and the furnace will deflate the vacuum decreased.
9. warming: After you insert the workpiece, usually before the first pre-heating heat pumping to 6.67Pa
10. The heating temperature vacuum annealing furnace, vacuum annealing, vacuum and vacuum aging solution treatment temperature is generally the same as conventional treatment and heating.

2016年6月1日星期三

Rolling bearing steel heat treatment methods

                                    
Rolling bearing steel heat treatment methods

 Heat Treatment generally includes heating, heat preservation, cooling three processes, sometimes only two processes of heating and cooling. The process is convergence with each other and can not be interrupted.
Heating is an important step of heat treatment. There are many ways for rolling steel heat heating process, the first is the use of charcoal and coal as a heat source, and then the application of liquid and gaseous fuels. Application of electric heating is easy to control, and no environmental pollution. With these heat source may be directly heated, can also molten salt or rolling bearing steel, as well as the floating particles indirect heating.
When the rolling bearing steel is heated, the work piece is exposed to the air, often oxidation, decarbonization (ie, reduce the carbon content of the steel parts of the surface), which parts of the surface properties after heat treatment have a very negative impact. Thus the rolling bearing steel should normally be in a controlled atmosphere or protective atmosphere, molten salt and vacuum heating, paint or packaging methods can also be used to protect heating.
The heating temperature is one of the important parameters of the heat treatment process to select and control the heating temperature, the heat treatment is to ensure the quality of the main issues. The heating temperature to be treated with the purpose of rolling bearing steel material and heat treatment vary, but are generally heated to a temperature above the phase transition, in order to obtain tissue needed. Further change will take some time, so when the rolling bearing steel surface to reach the required heating temperature, must at this temperature for a certain time, so that the temperature inside and outside the same, so the micro structure of the transition is completed, this time called the incubation period. When using high energy-density heating and surface heat treatment, heating fast, generally no holding time or the holding time is very short, and the holding time of chemical treatment is often longer.
Also a lack of cooling heat treatment process step is not available, because the process of cooling methods differ, mainly for controlling the cooling rate. General annealing cooling slowest cooling faster normalizing, quenching cooling faster. But also because of different grades have different requirements, such as empty hard steel can be used as cooling rate normalizing hardened.
Rolling steel heat treatment process can be divided into the overall heat treatment, surface heat treatment, local heat treatment and chemical heat treatment. Depending on the heating medium, heating temperature and cooling methods, each category can be divided into a number of different heat treatment process. The same kind of rolling bearing steel with different heat treatment process, available in different organizations, so as to have different properties. Steel is the most widely used industrial rolling bearing steel, and the steel micro structure is also the most complex, and therefore a wide range of steel heat treatment process.
Overall heat treatment of the work piece as a whole is heated and then cooled at a rate appropriate to change the rolling bearing steel heat treatment process its overall mechanical properties. Roughly the overall heat treatment of steel annealing, normalizing, quenching and tempering four basic processes.

2016年5月27日星期五

Defects of Vacuum heat treatment quenching

                       
Defects of Vacuum heat treatment quenching

Vacuum quenching technology gradually spread, but also began to point out its problems.
First evaporated Cr, Mn and other alloying elements, and from the heat to the surface of abnormal tissue clamp the work piece by the vacuum vapor deposition cr generated. Measures taken in response. Is to reduce the degree of vacuum, the gas is introduced into the furnace control.
Second, the problem of insufficient cooling capacity of SKH51 punch, with pressurized nitrogen cooling 5 ~ 6Bar of, for SKD6l die casting, with 20Bar super pressurized nitrogen cooling, it is close to be resolved.
Third, deformation hardening, vacuum hardening, quenching deformation is its commodity features, but we all know that this is a false consciousness, although small deformation, recently also tended to improve in order to reduce deformation hardening furnace structure.
Fourth, coloring problem, although the work piece can actually use, but reduces the value of goods, an increase from the mold user claims.
Today, there are a lot of the heat treatment plant in the vacuum hardening furnace for heat treating bearing rings, will produce deformation of the work piece, SIMUWU vacuum equipment for everyone to do a simple analysis of the deformation of the products in question, and I hope to help everyone .
The first is the use of vacuum hardening furnace before quenching problem, there may be processed before quenching deformation of the bearing rings formed mainly in the following ways:
(1) Cold rolled bearing steel, hot-rolled bearing steel after annealing of the ball according to the specifications required by the mill, cold-rolled into cold-rolled steel corresponding specifications, and then turning forming, or directly turning cold roll forming steel molding, maybe Ways processed residual stress will be relatively larger, it increases the amount of distortion in the subsequent heat treatment.
(2) forging the way, refers to the cold forging steel ball annealing after the first, and then the cold forging or cold grind, and finally turning forming. This approach may also cause deformation of the work piece prior to hardening heat treatment in a vacuum furnace.
(3) forging the way, refers to the steel first by forging ball annealing, cool before turning forming. The same may cause deformation of the work piece before the vacuum heat treatment.
(4) refers to the hot-rolled steel hot-rolled steel to spheroidizing annealing, and then turning way forming.
For the outer diameter of the bearing rings ≤100mm, the current majority grind with cold forming process. This process is due to the energy-saving, can effectively reduce the cost, it is widely used. But the stress produced by this process is relatively large, to the final heat treatment also brings some difficulties. Thus requiring heat treatment process needs to be more precise, the operation to be more serious, while equipment for the heat treatment (optional SIMUWU vacuum hardening furnace can meet the requirements) are also more demanding, and only then will we be able to achieve the required product technical Claim.

2016年5月19日星期四

The Future of vacuum carburizing.

   The Future of vacuum carburizing

Aerospace and automotive specifications need to be reviewed in light of rapid developments underway with these new materials. Serious consideration must be given to the use of elevated temperatures above 1900oF (1040oC) for carburizing and direct quenching, to minimize cycle times and reduce carbon absorption without adversely affecting microstructure. Preoxidation treatments have been found to be unnecessary, and rules for the use of high gas pressure quenching need to be better established and realized throughout the industrial sectors. Once this is accomplished, vacuum carburizing technology offers almost limitless possibilities.

2016年5月11日星期三

H13 Tool Steel Heat Treatment Technology

H13 Tool Steel Heat Treatment Technology

H13 tool steel after heat treatment to obtain excellent performance, such as high strength, red hardness and high impact toughness. From the analytical H13 steel chemical composition start the selection of high-temperature ball annealing, quenching and tempering made secondary instructions provided process data, and gives five production practice experience gained in the conclusion.
H13 steel is widely used internationally a hot die steel, because it has a good impact toughness at high temperatures, wear resistance, ductility, hot hardness and applied die casting, forging die and extrusion die manufacturing. This article describes a heat treatment process H13 steel after forging change.
1, The chemical composition of the steel
H13 steel is the American National Standard ANSI steel, the equivalent of China GB / T1299 4Cr5MoSiV1. H13 steel in Cr, Mo, Si, V and other alloying elements [1], shown in Table 1, except Si element does not form carbides, Cr, Mo, V three elements will combine to form special carbides with carbon, these special carbide will improve the steel tempering resistance.
Chemical composition Table 1 H13 tool steel.
Influence of Cr: Cr with carbon to form special carbide, chromium carbide as a solid solution in austenite can increase over the stability of supercooled austenite. When it is dissolved in the tempered martensite contribute to enhancing its ability to promote secondary hardening effect, more Cr main purpose is to raise H13 steel hardenability, high temperature strength and high temperature oxidation resistance [2].
Influence of Mo: Mo is a carbide-forming elements, in H13 steel can improve the steel tempering stability and wear resistance.
Influence of Si: increase steel strength, hardness and resistance to tempering, heat treatment furnace at the same time weaken the oxidizing atmosphere.
Effect of V: The lower thermal sensitivity of steel to improve stability of steel tempering and secondary hardening effect, the vanadium carbide particle dispersed can greatly improve the wear resistance of steel.
2, The heat treatment process selection
2.1, The critical point
The heat treatment temperature, cooling method depends on the critical transition point of steel and isothermal transformation diagram. 1) H13 steel critical point: Ac1,850 ~ 885 ℃, Ac3: 910 ℃. 2) cooling transition critical point: Ar1,700 ℃; Ar3,820 ℃; Ms, 335 ℃. 3) austenitizing temperature: 1 010 ℃.
2.2, Annealing
In order to H13 steel forgings eliminate stress, improve the organization, grain refinement, lower hardness, ease of machining, the need for annealing. H13 alloy elements more change when heated slowly, it can not and should be used with conventional annealing temperature ball annealing, the alloy carbides form a uniform granular material, to give a fine granular pearlite. High temperature ball annealing temperature should be slightly higher than the heating temperature of Ac1 critical point of steel, were kept at the same temperature, is conducive to retain undissolved carbide particles, the cooling process, these dots can become granular structure of nuclei, guaranteed uniform fine granular structure.
Cooling ball annealing in Ar transformation point should be in the region isothermal treatment, prompting the formation of fine granular pearlite and carbide aggregation of fine particles contribute to reduce hardness, ease of machining.
2.3, Quenching
H13 steel has good hardenability, of less than 150 mm thick parts oil quenching to achieve a uniform hardness. But because the steel contains Mn, Si element prone to oxidation and decarbonization. In the production practice, the proposed salt bath, controlled atmosphere heat treatment, vacuum heat treatment can also be used for anti-covering or coating decarbonization protection.
Select 1 030 ℃ quenching temperature can be obtained hardness 54 ~ 55 HRC, 1 040 ℃ grain begins to grow. It is recommended heat treatment temperature range 1 030 ~ 1 040 ℃. Special attention should also be released when the pre-cooling to Ac3 above 20 ~ 30 ℃ (950 ~ 980 ℃) in order to reduce stress concentrations, thus avoiding cracking.
2.4, Tempering
In order to eliminate stress and improve the toughness of H13 forging at high temperatures must be tempering. The use of H13 steel alloying elements good resistance to tempering and secondary hardening effect, using secondary tempering can improve die life. Tempering temperature (580 ± 20) ℃ obtain hardness 47 ~ 52 HRC. Organization after tempering is tempered martensite and a small amount of granular carbide.
3. Conclusion
H13 steel after heat treatment has a good red hardness, high-temperature toughness and thermal fatigue resistance. To ensure the quality of heat treatment, production should pay attention to the following points:
1) Inspection of raw materials: the need to make the macro defect inspection, to discover such as slag, center shrinkage, folding, surface cracks and other defects.
2) After forging Forging should slow furnace cooling or cold, and timely annealing.
3) The H13 steel is easy to oxidation and decarbonization, so die blanks allowance should be increased after the soft spot in order to avoid hardening.
4) After the mold rework must be low-temperature annealing in order to avoid re-quench cracking.
5) during heat treatment operations should be strictly in accordance with operating instructions.

2016年5月4日星期三

Gas circulation technology of vacuum tempering furnace and gas quenching furnace

Gas circulation technology of vacuum tempering furnace and gas quenching furnace

 In order to overcome the low temperature vacuum tempering, easy to cause uneven heating and vacuum tempering after cooling speed slower, etc, were using forced gas circulation at the time of heating and cooling heat transfer technology, using two gas circulation system in the structure.
  Vacuum tempering furnace gas circulation system, set on the top of the furnace thermal cycling fan, when heated to charge a small amount of N2 (about 0.05 MPa), and start the fan, the gas flow through the heater to workpiece, the formation of convection heating, in order to ensure the uniformity of heating workpiece, at the same time, improve heating efficiency.
  Gas circulation second measures is set up in the back of my furnace cooling fan, cooling the recharge N2 of 0.12 ~ 0.13 MPa, can join a proportion of H2, when necessary to prevent oxidation, cooling gas through the heat ex-changer and the wind deflector, forced convection flow artifacts formation circulation cooling, because the cooling speed increases, helps to avoid some of the steel tempering brittleness, shorten the production cycle, improve the productivity.