Analysis of the single crystal furnace furnace cover for profile

Analysis of the single crystal furnace furnace cover for profile

Single crystal furnace furnace cover is commonly oval head. Due to its good mechanical properties and processing technology. It is widely used in industry. In the production of single crystal furnace, often encountered in the welding ellipsoidal head to take over the problem. This kind of production enterprises in China are generally use manual and welding. The backward mode of processing not only processing efficiency is low, and the machining quality is difficult to meet the design requirements, the production efficiency and welding quality is affected.
Main components of the ellipsoidal head is half elliptical shell. Shell is limited by two surface objects, uniform shell thickness of each point in the midpoint of the curved surface is called shell surface, the surface formed by surface of revolution is called the revolving shell, the shell surface in the busbar rotary formed a revolving shell. Therefore, represented by an elliptical head surface in busbar elliptical head geometry.
Spread principle, the single crystal furnace general elliptical head takes over the shape of cylinder cover, the case is the top surface is divided into many small line segments, each segment and the adjacent two plain wire and nozzle-vessel junction line to form a quadrilateral, obtained the side length of each side of the quadrilateral can expand the quadrilateral, such one by one on all quadrilateral is the ellipse over expansion plan.
Surface is considered to be a move line in space motion trajectory, the line is called bus, bus bar in the surface in a position, known as plain wire. Available to take over the plain wire cylinder and elliptical head surface intersection; Then calculate the corresponding node. Point to the distance on the surface of the ellipse to take over the top is the prayer plain wire length.
General furnace cover elliptical head over the single crystal furnace is a common problem in practical production. We use parallel expansion method taking over a mathematical model is established, with the aid of computer promptly and accurately draw a diagram, fast and exact underground material, thus to take over the precast, slope and the curve of the head group H in uniform after clearance, improved the welding speed, improves the production efficiency and product quality.

The two kinds of single crystal furnace control method

The two kinds of single crystal furnace control method

Do you know about single crystal furnace? Single crystal furnace in the process control method specific how should do?
The first: zone melting method
Zone melting method, the operation of the process is to avoid the pollution caused by chemical reaction between melt and crucible, and developed without crucible crystal growth process.
This method applies only to melt the surface tension coefficient of crystal growth. Vertical installed a polycrystal bar, use water cooled rf, melt heat should make one end of the stick. On the surface tension of the melt and levitation force produced by the electric field, make the melt and crystal rod sticking together. Put a treated with directional seed crystal end into the melt, using the relative motion of heater and crystal melt polycrystalline rods melt unceasingly, but on the other side gradually generated crystals. This method makes the growth of crystals will not polluted by the crucible.
The second: the czochralski method
Czochralski method is also called "klaas base method" (Czochralski method, hereinafter referred to as CZ method. Is the main method of single crystal silicon growth. The law is in czochralski method (CZ) single crystal furnace, the raw material (polysilicon) is placed in a crucible of the heated to a molten state, seed crystal, introduced into the molten silicon, seed crystal sandwiched between the lower end of the rod, appropriate control temperature. When the seed crystal and molten silicon to achieve balance, to support the surface tension of liquid and will be against the adsorption in the bottom of the seed crystal. The rotation while tyra seed crystal, the adsorption of melt movement will be as the seed crystal up. Upward movement in the process of the melt temperature to drop, will make the melt condensation into crystalline and grow into a single crystal rods as seed crystal direction.

The cause of the vacuum furnace graphite electrode loss analysis and derogation measures

The cause of the vacuum furnace graphite electrode loss analysis and derogation measures

The service life of graphite electrode in a certain extent determines the production capacity of the hard zinc vacuum distillation furnace and the production cost, the article the cause of the vacuum furnace using graphite electrode loss is analyzed, combining with production practice, put forward the measures to reduce the loss of graphite electrode, received good results.
A domestic processing hard zinc smelter adopts horizontal vacuum furnace, recovery of indium, germanium, zinc and other valuable metals, muffle furnace with original treatment technique - compared to the electric furnace process, the recovery of valuable metals, security, environmental protection and other indicators have greatly improved, created a considerable economic and social benefits. Hard zinc vacuum distillation furnace with graphite electrode as a heating element, converts electrical energy into heat energy, is crucial parts in the vacuum distillation furnace, to some extent, it determines the work ability of the vacuum furnace. In the production of vacuum distillation furnace processing hard zinc process, although the graphite electrode is easy to consume parts, but if its service life is too short, frequent replacing electrode, not only increase the workload of maintenance and the production cost, and the serious influence production furnace smooth continuation of time, thereby significantly reducing the hard zinc processing. So the analysis of the factors affecting the service life of graphite electrode, and find out effective countermeasures, improve the service life of the electrode, to ensure production run smoothly, improve the hard zinc processing and reduce the production cost is of great significance.

The influencing factors of vacuum furnace temperature to transfer

The influencing factors of vacuum furnace temperature to transfer

1, the strength of the vacuum furnace heating element, in the design, mainly in the form of heat. Internal heat source heating, temperature, from inside to outside, the strength size directly affect the temperature distribution in the furnace. When the inner court, the higher, the higher the temperature of the a fixed-point, at the same time must be the bigger the temperature difference distribution area. So, in the actual production process, can control the surface of the furnace core through the load or furnace core power control furnace temperature distribution.
2, reaction material from the core of distance, when furnace core power must have, namely the strength of the internal heating element must have, the farther distance furnace core of reaction, the lower the temperature, may not be able to achieve the required temperature reaction, the closer distance furnace core, the higher the temperature, the reaction.
3, burden the better performance of radiator cooling performance of the furnace charge, internal heat loss, the faster the outward heat loss in the reaction of material very easily, cause a fixed temperature decrease. But if the cooling performance of the reaction is not good, is needed for the convergence of heat, allows heat to pass time lengthen, conducive to the material to absorb heat and reaction, raise the temperature of a fixed point. Reaction under the condition of high vacuum (pa) 4 ~ 13, reaction temperature 1200 ℃, temperature of furnace core will soon be able to achieve the required value, so the reaction time of depending on the thickness of the material, the reaction furnace core periphery thought furnace insulation layer in the distance. Can through the design of furnace size control power supply time.

The influencing factors of vacuum furnace temperature to transfer the three main factors

The influencing factors of vacuum furnace temperature to transfer the three main factors

According to the temperature field distribution equations, the internal heating type vacuum furnaces the whole temperature field distribution, mainly depends on several aspects of constraints. Namely material average coefficient of thermal conductivity, the average density of P and q on average than hot melt c.. Factors that influence the vacuum furnace temperature to transfer includes the following three points:
1: the strength of the furnace heating element, in the design, mainly in the form of inner heat source. Internal heat source heating, temperature, from inside to outside. The strength of size directly affect the temperature distribution in the furnace. By (5) it can be seen that when the higher the heat inside roar, a fixed point of the higher the temperature, at the same time a certain temperature difference (delta T) of (r), the greater the distribution area. So, in the actual production process, can control the surface of the furnace core through the load or furnace core power control furnace temperature distribution.
2: the response is the distance from the furnace core (delta r), when a certain core power, namely the inner heat source strength must be, the farther distance furnace core of reaction, the lower the temperature, may not be able to reach required temperature reaction. The closer distance furnace core, the higher the temperature, the reaction.
3; Burden of heat dissipation performance, the burden of the heat dissipation performance, the better, the faster the internal heat loss outward, heat loss in the reaction of material very easily, cause a fixed temperature decrease. But if the cooling performance of the reaction is not good, is needed for the convergence of heat, allows heat to pass time lengthen, conducive to the material to absorb heat and reaction, raise the temperature of a fixed point. Should be under the condition of high vacuum (pa) 4 ~ 13, reaction temperature 1200 ℃, the core temperature will soon be able to achieve the required value, so the reaction time of depending on the thickness of the material, namely the reaction furnace core periphery expect furnace insulation distance. Can through the design of furnace size control power supply time.

Vacuum furnace of common sense

Vacuum furnace of common sense

1, vacuum high-pressure gas quenching furnace, high speed steel, stainless steel, die steel, good hardenability materials, the characteristics of the vacuum heat treatment deformation small, after the heat treatment of parts of parts does not need to clean. Defects cost high, will not be repaid quenching gases. High pressure gas quenching vacuum furnace from the structure can be divided into two horizontal and vertical. Level can be divided into single room, double room and the chamber of commerce. Vertical circular cylinder and the application of long rod parts heat treatment. Vacuum high-pressure gas quenching furnace quenching pressure is usually 2 b AR 10 b A R. Can choose according to the needs of users type furnace parts is applicable to pressure.
2, vacuum furnace can be divided into single rooms, double rooms and vertical generally used nickel-chromium alloy heating temperature is 800, NE. Vacuum tempering furnace general requirements after tempering parts surface light, no oxidation color.
3, vacuum furnace, can be divided into the single room, double room and vertical. Vacuum furnace based on component selection of materials under high temperature and low temperature, high temperature, 800 ℃ ~ 1350 ℃, the temperature is 800 ℃).

Troubleshooting method of vacuum furnace

Troubleshooting method of vacuum furnace

Vacuum furnace in daily use shall timely maintenance and maintenance, if vacuum furnace product quality is not very good or not timely maintenance may appear a little problem, the following to introduce some troubleshooting methods of the vacuum furnace.
Vacuum furnace of troubleshooting
The experiment of low temperature if can not meet the standard to look at the same temperature to reduce speed. If is temperature drop slowly you will need to check whether work under indoor without drying process. Studio in testing prior to drying processing and placed too much experiment, so that make the air cycle cannot cause; If this is not the need to check the cooling system of the equipment, refrigeration equipment need professional personnel to check.
High temperature experiment when the temperature was not up to standard, need to check the electrical system, use the method to determine failure problems. Temperature increase at a slower speed if you need to see if the regulating plate in the circulatory system in closed effect cycle, or check whether the fan system normal operation. Once if the temperature is too high, can make the machine trigger over temperature protection, need to check the problems is to control the instrument, there is a problem can be directly replaced.